INDUSTRIAL LAYOUT PROJECT
Lower investment and higher productivity in your new factory
Lower investment and higher productivity in your new factory
Within the Lean Plant Design concept, building a factory larger than necessary is wasteful. The factory can almost always be designed in a modularized way. The project can foresee an area to be constructed initially, with future expansions already planned, to be built in the future. This reduces the need for initial capital investment, deferring investments related to demand growth, and eliminates the risk of making makeshift solutions in the future. This modularity concept ensures expansions that maintain a high level of performance.
A structured and well-defined methodology is a fundamental requirement for creating production units with optimized, rational and efficient value flow. The Hominiss Lean Plant Design methodology is based on the DMAIC framework, which originates from Six Sigma quality management.
This methodology is capable of guiding the stages of creating a factory project, from forming the work team to establishing performance parameters for the designed improvements.
Project scope definition; Team formalization; Planning project operationalization; Product and volume analysis; Identify and validate product and process families.
Project scope definition; Team formalization; Planning project operationalization; Product and volume analysis; Identify and validate product and process families.
Diagnosis of the current situation; Demands (current situation and future scenarios; Macro value stream; Needs and constraints of the current layout.
Diagnosis of the current situation; Demands (current situation and future scenarios; Macro value stream; Needs and constraints of the current layout.
Conceptual definition of alternatives; Detailing of alternatives: processes, movement and storage; Evaluation and selection.
Conceptual definition of alternatives; Detailing of alternatives: processes, movement and storage; Evaluation and selection.
Generate installation plan; Prioritize initiatives; Manage implementation.
Generate installation plan; Prioritize initiatives; Manage implementation.
Project documentation; Performance parameters; Routine audit of designed improvements.
Project documentation; Performance parameters; Routine audit of designed improvements.
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‘The 7 Deadly Sins of Factory Design‘.
Spoiler: Learn the secrets to success in building a new factory! In our exclusive guide, we reveal the “Seven Deadly Sins of Factory Design” that can derail your plans and how to avoid them. If you are an ambitious businessman, a high achiever or an executive at a large corporation, this content is essential to ensure your factory is a success from the start.
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In our Lean Plant Design concept, your factory is designed considering all the details of operation, movement, storage and, especially, the relationship of the human element with this production system. All of this within a methodology that guides this process effectively and safety, ensuring the maximum performance of your system.
Hominiss has been designing lean factories since 2002, pioneering Lean Plant Design in Brazil. Come talk to us about it and see how we can help you realize your project safely.
A good layout design brings high operational performance to your factory.
Additionally, it yields significant financial savings in the construction or expansion of your facility.
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